Air packer, cement valve bag filler, air valve bag filler with ultrasonic sealing

opis produktu

Introduction

An Air Valve Bag Filler with Ultrasonic Sealing is a specialized packaging machine used primarily in industries that deal with powdery or granular materials, such as cement, flour, chemicals, or food-grade powders. This machine integrates two technologies:

1. Air Valve Bag Filling
2. Ultrasonic Sealing

What is It?

This system is a two-part machine:

1. Air Valve Bag Filler (also called a Valve Packer or Air Packers): A machine that uses compressed air to fluidize and precisely convey powdered product (like cement, flour, or titanium dioxide) through the bag's valve into the bag.

2. Ultrasonic Sealing System: A device that uses high-frequency mechanical vibrations to melt and fuse the thermoplastic layers of the bag's valve, creating a hermetic seal without heat, glue, or stitching.

Applications of air valve bag filler

• Cement and mortar mix
• Flour and food powders
• Chemical powders (e.g., additives, pigments)
• Detergents
• Fertilizers

Technical parameters

Material: Dry mortar

Packing capacity: 3-4 bags / min (Note: different material packaging speed is different)

Weighing range: 25Kg-50kg/bag

Accuracy:≦+/-250g/bag

Bag type:Valve bag

Bag size: to be informed by the buyer

Working power supply: 220V/3P

Working gas source: Air pressure ≥0.5-07Mpa

Air consumption 0.2m3/min

Main configuration and specifications:

Load cell:GENERAL MEASURE

Weight Controller:SIEMENS

Touch screen:MGCS

Low voltage electrical components:HONEYWELL

Solenoid valve:MAR

Ultrasonic heat sealing

Screw Conveyor with Feeding Hopper and Spiral Ribbon Mixer

The screw conveyor is of Φ165X3500mm, feeding material to the mixer. The outer and inner screw ribbon blade driven by high speed rotating shaft, mixing the material in maximum, inner screw ribbon blade forced the material to sides ,outer screw ribbon blade forced sides material to inward, mix the materials back and forth. In the same time, some material driven by screw ribbon do the radial motion, to form the convective mixing, so to achieve uniform mixing effect in relatively short time. The mixing time:10-15min/batch

Storage silo

The storage silo is of 1.5m³, store the finished material and prepare for the packing machine, which improves the efficiency highly.

Packing Machine

Valve type automatic dry mortar plant. 15-50kg/bag adjustable, the packing speed is 5-6s/bag. Fast packing speed, high weighing accuracy, high degree of automation, and simple operation.

Air Compressor

0.12m³, balance the air pressure, provide air source for packing machine for quick packing and broken arch of finish product hopper.